Induction heating ferromagnetic particles embedded PDMS mold for microstructure embossing

نویسندگان

چکیده

Abstract Polydimethylsiloxane (PDMS) is an excellent soft mold material with the advantages of precise replication, easy demolding, and low production cost. However, strength hardness PDMS are relatively low, cannot be directly inductively heated. In this study, embedded ferromagnetic powders to increase its make it heatable. Direct induction heating can raise inherent temperature, efficiency by 100% compared pure PDMS, improve shortcomings uneven surface temperature distribution from high thermal resistance. Furthermore, adding metal powder conductivity a high-low gap as 1.6 °C. Adding nickel makes 2.29 times higher than that withstand pressure 7 kg cm −2 , which very conducive hot embossing. This study used self-designed five-sided cladding iron block base for apparatus quickly emboss deep V-groove microstructures on polycarbonate (PC) film; replication performance reach more 97%.

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ژورنال

عنوان ژورنال: Journal of physics communications

سال: 2022

ISSN: ['2399-6528']

DOI: https://doi.org/10.1088/2399-6528/ac4dd6